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Expanding markets are driving new innovation

Increasing advancement in packaging technology for variety of end-use application increases the expectations that the demand will grow further in the next ten years. Manual tasks are quickly being replaced by automatic packaging machines in many industries. Most of the demand for packaging machinery is generated from the food & beverages industry due to significant growth in the consumption of the packaged food.

New Formats Create The Need For New Solutions.

New packaging formats in the e-commerce and food & beverages industry are gaining popularity which has created the need for development of product-specific packaging machinery. Packaging machinery manufacturers are innovating in terms of increasing the efficiency of existing products and the development of customized products according to the requirement of customers.

Global demand for packaging machinery is growing and light speed. ORICS Industries is leading the way in terms of offering highly sophisticated and automated packaging machinery.

These packaging machines are widely used in different end-use industries, prominently in the food & beverages industry, for products that are shipped in cups, tubs, trays, jars, bowls, etc. Form fill and seal machines are increasingly gaining traction in the emerging market due to the integration of three processes in a single system.

More and more end-use companies are demanding integrated packaging machinery rather than purchasing different machinery for a specific application. Integration of packaging machinery has also propelled the demand for turnkey packaging machinery globally.

At ORICS Industries, we’re finding new markets such as cosmetics, cannabis, tissue, and all sorts of consumer goods are increasing demand for integrated automation solutions. Are key markets remain Fresh Produce, Meat, Poultry & Seafood, Dairy/ Deli, Ready Meals, Medical & Pharmaceutical and Institutional distribution.

Find out how we can help you to grow and stay competitive in your market. Call us for a free, no-obligation consultation and let’s discuss how we can make your packaging the best it can be.

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Food producers often operate within narrow margins and under high quality standards. When it comes to maximizing profitability and providing consumers with an even better product, automation can be a competitive edge. ORICS industries has been leading the way in the field of automated packaging systems for the food industry since 1990.

Automation systems are now considered essential in virtually all sectors of the food industry and are solving some basic long-standing challenges:

Quality Control

Quality is the major concern for both food alpha pharma producers and consumers. Packaging automation enables suppliers to notice and isolate defects, ensuring faulty products do not enter the marketplace and underlying manufacturing faults are corrected.

Improved Safety

Automation can provide a more granular view of every step of food packaging. Producers can adapt more quickly to changes in safety standards because a change in one process will not introduce unexpected consequences in other areas.

End to End Accountability

Traceability is a growing concern in the food packaging industry. By streamlining traceability, food producers can cut down on regulatory compliance costs and continuously improve key processes.

Expanding Delivery Territory

Modified Atmosphere Packaging, M.A.P., using automatic systems like those ORICS provides enables suppliers to market food products at greater distances from the packaging origin.

Extending Shelf Life

Modified Atmosphere enables fresh and minimally processed packaged food products to maintain visual, textural and nutritional appeal. The controlled MAP environment enables food packaging to provide an extended shelf life without requiring the addition of chemical preservatives or stabilizers.

Protecting the Brand

Food producers rely upon their brand reputation to maintain a good relationship with the end consumer. A single product recall or disease outbreak can be enough to shutter a business – and it can throw customers’ lives into chaos. In the end, automation means brand protection.

Orics Industries caters to a wide range of industries producing an even wider range of products,  candy and condiments, and fresh and frozen foods, to industrial goods and pharmaceuticals. All benefit from automation of packaging lines, whether it is semi automated or fully automated packaging machinery.

Some of the industries that benefit most are listed below:

The Food and Beverage Industry

The food and beverage industry is enormous, and much of the automated packaging equipment we provide is for niches within these industries that include:

• Condiments
• Dry foods
• Fresh foods
• Frozen foods
• Liquids including juice
• Pasta
• Rice
• Snack food
• Candy
• Ready Meals
• Dairy/Deli
• Yogurt

Some automated packaging machinery can be used for different types of food or beverages, some are more specialized.

The Pharmaceutical Industry

A huge global industry generating trillions of dollars every year, the pharmaceutical industry produces drugs, medicines and various medications in every form possible. And there are automated packaging solutions for every type.

The Nutraceutical Industry

Related to both the food and pharmaceutical industries, the nutraceutical industry focuses on health and nutrition, and includes a vast range of products from dietary supplements, herbal products and isolated nutrients, to engineered designer foods. Automated packaging machinery is used for cups, trays, tubs etc..

The Consumer Products Industry

Consumer products are vast and varied, and include everything that caters for our needs, whether for health and hygiene, food and drink, cleaning, personal care, clothing, or beauty products. Vacuum packaging systems for dry dog food and cat kibbles.

The Cosmetics Industry

The cosmetics industry as a whole produces a range of beauty and personal and facial care products ranging from hair and body products, to makeup and perfume. Bottom of Form.

Whichever industry you operate in, Orics can supply cost effective equipment that will reliably automate your packaging processes and help to bolster the bottom line of your business.

Yogurt cup Filling and sealing packaging machine.

Yogurt is one of the in demand product types in the fermented foods industry, so it is worth examining some of the issues associated with producing this product. ORICS Industries has many years experience and expertise in helping yogurt companies deal with industry specific issues.

Top 3 Issues For Yogurt Packaging

A grainy texture during fermentation

Fermentation time decreases when higher temperatures are set which means manufacturers can break, cool and package it faster. To some degree, it can be detrimental to the consistency or texture of the finished yogurt. Yogurt set at higher incubation temperatures can incubate to a grainy texture.

Faster acid production from the culture as it metabolizes lactose and ferments it into lactic acid can shock the inherent dairy proteins in the yogurt. Incubating yogurt at a high temperature may reach the break pH in a shorter amount of time. But the faster acid production from the lactic acid bacteria can shock the dairy proteins and make the finished texture grainy in the incubation vat or in the cup, if it is set in the cup.

Setting the yogurt at a lower set temperature will produce acid at a slower rate, with less probability of shocking the dairy proteins.

 Yogurt is too tart

Yogurt that is too tart is counter to any marketing objectives. How does this yogurt become too tart? Manufactures sometimes disregard anticipating at what pH the yogurt should be broken and cooled. Manufacturers often need to break the yogurt at a higher pH in order for it not to go below the desired pH by the time the yogurt is packaged in the retail cup, cased, stacked and cooled in the cooler.

The solution to this problem is to simply raise the break pH to allow less of a pH drift downward by the time the yogurt has cooled, been mixed with any added fruit and sugar, and it is finally cooled down in the finished retail package.

A grainy appearance

A grainy appearance is often cause by starch selection. Many starches can have a grainy texture if they are not fully cooked out and swollen. Starch exists as tiny “granules” that swell and enlarge in size, which develop viscosity as they tie up or bind the available moisture in the dairy product. Milk contains 87% water, and plain sweetened yogurt in fact would have about 76% available water, depending upon the fat level and the total solids level.

Under cooking the starch can result in a grainy texture in the finished yogurt. The yogurt will have a coarse look to it. It may appear dull and not have a shiny look to it as well.

Choose another starch or increase the cook-out temperature of the starch by pasteurizing the yogurt at a higher temperature. If the starch is part of a stabilization system, it may be necessary to work with your supplier to change the starch portion in the yogurt stabilizer if you feel a smoother starch is necessary.

Cultured dairy products are complex and require strict attention to detail in order to have the best-quality product your dairy can produce and put in front of the consumer.

ORICS has designed many machines and systems to help yogurt manufacturers deliver consistent, quality results in the product quality, taste, texture and shelf-life.

ORICS automated yogurt cup filling sealing machine, full packaging solution for yogurt cup.

All ORICS Machines are engineered and fabricated in our Facility at 240 Smith Street Farmingdale, NY.

Tel: 718-461-8613

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VGF-1000 2-up Pasta tray fill and seal

Home cooking pasta is an enduring tradition all over the world,  according to market intelligence , pasta is also the most popular meal choice in restaurants. The increasing appeal and take-up of Mediterranean cuisine among global consumers has caused an explosion in the export of pasta, especially spaghetti, which is a type of long, thin and cylindrical pasta. Spaghetti is considered as a healthy alternative to fatty meal-time choices. The convenience of cooking a pasta dish – which takes just a few minutes – has also made it one among the go-to meal options for busy families.

Annual world production of pasta stands at more than 12 million tonnes. EU countries dominate production, with dried pasta accounting for almost 95 per cent of the total domestic pasta production in some EU nations. The quality and choice of pasta products produced in EU is hard to surpass, and ORICS Spaghetti meal packaging machine or tray filling and sealing machine is an  example of this validation that has seen European countries top the list of spaghetti packaging machine purchasing  for tray filling and sealing– in all shapes and forms – to global consumers.

Orics machines

Pomegranate Seeds Cup Filling Sealing Packaging Machine

Our S-30 Pomegranate Seeds cup filling sealing machine is a perfect solution for the new hot item on the shelves (pomegranate Seeds) in a cup.
watch how this machine package Pomegranate seeds in a clean and outstanding way.
One of the oldest known fruits, found in writings and artifacts of many cultures and religions, the pomegranate is an original native of Persia. This nutrient dense, antioxidant rich fruit has been revered as a symbol of health, fertility and eternal life. As with many fruits, pomegranate seeds are low in calories and rich in fiber, providing only 83 calories and 4 g of dietary fiber per 100 g serving. A 100-g serving is equivalent to about 3/4 cup. According to the U.S. Department of Agriculture Dietary Guidelines for Americans, for optimal health with a 2000-calorie diet, you should consume 2 cups of fruit and 2½ cups of vegetables per day. Pomegranate seeds and other fiber-rich foods, such as whole grains, may reduce your risk of developing chronic disease and aid in weight management.

Orics full production line for Lasagna or Orics Lasagna tray packaging line, Product assembly to final packaging on the Orics ILTS-1200. Orics fully integrates with scales and other third party suppliers to create complete lines, lasagna tray sealing and packaging.

The series ILTS 1200 line can pack prepared dishes consisting of lasagna and cannelloni with a single production line. Designed and built with the maximum care to the cleaning and hygiene of every part,  with the following approximate hourly production, referring to the lasagna product:  1200, 1800, 2400 trays/hour with the “linear” type line installation. The number and arrangement of the dispensers depends on the recipe to specify the number of layers of pasta and sequence for dosing the liquid ingredients.

The Orics ILTS Modified Atmosphere Packaging (M.A.P.) Equipment is available in many configurations to meet a variety of production requirements. Orics Machinery is made in the USA. Visit our website at www.orics.com.
Orics cups and trays filling and sealing machines. Orics lasagna packaging line machines.
240 Smith Street, Farmingdale, NY 11735
718-461-8613

Orics SLTS-850

Watch Orics ILTS Complete Lasagna Tray packaging Machine.

1000 CMTS-LP

Lassi Filling Machine

Production of lassi has been confined, to a large extent, to the households and local stores, mainly because of non-availability of a standardized technique for the manufacture of uniform quality lassi and its limited shelf life. In 1972 the technology was standardized and regular production of lassi started. but still not until 1991 that shelf life was able to be extended enough to market world wide.
In 1991, Ori Cohen C.E.O and president of Orics Industries came up with the technology that was able to extend shelf life in most packaged food.
Like Yogurt or salads like salsa or Hummus, lassi is usually packed in cups or tubs with film or foil seal and over cap or not.
Orics offers wide range of machines that can fill and seal cups and tubs, from table top manual machines that can fill and seal 3-8 cups per minutes, like the M-10 and the VGF-100.
a rotary automatic filling sealing machine that can fill and seal from 30 cups per minute on a one up machine {MR-35) or 70 cups per minute on the R-50 two up machine.
linear machines like the S-30 or S-50 or the PB-1000 can handle any where from 30 cups per minute to 1000 CPM.
to learn more about Orics fillers and sealers food packaging equipment please visit our equipment page or the video page.
lassi filling machine is one of our specialties.

Watch Orics R-50 Rotary Lassi Cup Filling and sealing Machine.

Orics Dairy & Deli

SUNNY SIDE UP

Thriving hummus producer maintains the cutting quality edge with (equipment by ORICS)

[av_dropcap1]M[/av_dropcap1]aking hay while the sun shines is sound, time-tested advice for any small business trying to grow to the proverbial next level. And these are sunny days indeed for the super-friendly folks running the Sunflower Kitchen plant in east-end Toronto—one of a fastgrowing number of Canadian-based producers of the increasingly popular chickpea-based spread called hummus, a core staple of Middle Eastern diet and cuisine for well over a millennia…

As the company’s buy steroids australia sales steadily increased,prompting four relocations to bigger premises in the past seven years, so had its need for more automated, higher-capacity processing, packaging and quality control equipment,according to Jungreis.

“It was our move to automation that ultimately led Sunflower Kitchens to decide exactly what products to make and distribute into the marketplace,” says Jungreis. “With the ability to do automated fills quickly and easily, we were able to determine exactly what products we could make to fill the market needs.”

The bulk of the plant’s hummus production is handled by the linear model PB-1000 filler and lidder from ORICS Industries Inc., which operates by dropping a small plastic tub from above onto the conveying line, filling it with hummus, vacuum sealing it with a layer of plastic film and crowning it with a semi-rigid, pop-top plastic lid before moving it out of the system for case packing.

Other key pieces of packaging machinery at the Sunflower Kitchens plant include an ORICS R20 rotary filler, …and an ORICS model R30 rotary filler for hot-fill applications.

Original Article: Canadian Packaging, July/August 2013

ORICS – Equipment for every application