Major challenges for robotics in the packaging industry

Are you ready for Industry 4.0?

Are you ready for Industry 4.0? Industry 4.0 can be understood as updated methods of production in which machines and products are digitally networked together.

Fusing various ideas – like the Internet of Things, Cloud computing, and AI to make the smart manufacturing plants of Industry 4.0 remains a test

The packaging industry is seeking to integrate and connect key procedures – design, production, distribution, maintenance – into a single holistic approach. The most significant impacts of new robotic platforms will be felt in converting and distribution.

Human-robot interaction is today complicated because of the risk for injuries. Generally, humans and robots do not share workspaces. Artificial intelligence may help bridge the gap, allowing for collaborative working between people and robots. The objective is to have individuals and robots working near one another with adaptability and profitability.

human interacts with machinery

Another sort of robot is being built up that is intended to help laborers by gathering data from backend frameworks, for example, the most recent stock levels or entry time of the shipment. They are planned to be open through an assortment of interfaces, for example, web, portable application or AR glasses.

For the most part, automated systems have been constrained by the product introduced by the first software engineer. This is changing as predominant AI calculations are introduced.

Machine learning algorithms allow robots to gather information directly from data without relying on a pre-set and fixed equation or program without human interaction. In order to maximize production, the more data that can be produced the better. For the packaging industry, this will include analyzing information from thousands of remote sensors to reduce product defects, shorten unplanned downtimes, improve retooling, and increase overall production speed.

Robotic systems are already proactively observing and adjusting to changes in a creation line. Systems administration numerous machines empowers every robot to adjust progressively, to its work, however that of different robots and people inside the smart factory.

The key to all this cooperation is standardized interfaces between machines. Packaging equipment producers are a step ahead of the rest of the industry in this with the Packaging Machine Language (PackML). First developed over a decade ago, this digital communication standard allows a common interface experience and operational consistency across a packing line.

Packaging Machine language control panel

The introduction of more robots in production plants will change strategic logistic considerations. Relocating facilities to take advantage of cheap labor and/or favorable tax laws will be less important. This will facilitate manufacturers using plants closer to their customers to benefit from new time and logistics savings.

The significance of software means large firms will be able to control multiple sites from a centralized hub, giving greater control and uniformity in package production and printing.

ORICS Industries is on the cutting edge of smart automated packaging system development and design. We can help strategize and implement robotic systems and integrate them with your human workforce. Call us to discuss your plans (718) 461-8613.

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ORICS Industries builds automated packaging machines and integrated systems for a wide variety of product types.

Fresh Produce

  • Fresh cut vegetables
  • Fresh cut fruit
  • Loose leaf salads
  • Nuts and seeds

Ready Meals

  • Frozen and Fresh entrées
  • Frozen and Fresh side dishes
  • Shelf-stable packaging
  • Modified Atmosphere Packaging (M.A.P.)
  • High Pressure Pasteurization (HPP) packaging

Meat, Poultry and Seafood

  • Rigid container packaging with or without Modified Atmosphere (M.A.P.)
  • Plastic or styrofoam trays
  • Flexible packaging with or without vacuum and/or vacuum gas flush

Dairy and Deli

  • Yogurt
  • Hummus
  • Cheese
  • Salads
  • Soups
  • more…

Medical and Pharmaceutical

  • Sterile surgical packs
  • Artificial replacement joints
  • Single dose medications
  • With or without Modified Atmosphere Packaging (M.A.P.)
  • Fully automated or, lab-style equipment

Central Kitchen & Wholesale

  • Schools
  • Hospitals
  • Prisons
  • Meals-on-Wheels
  • Catering
  • Single serving or, steam table tray
  • Rigid or flexible packaging