Orics Manufacturer is a leader in Engineering and fabricating automated filling and sealing machines

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Expanding Markets In Packaging

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Increasing advancement in packaging technology for variety of end-use application increases the expectations that the demand will grow further in the next ten years. Manual tasks are quickly being replaced by automatic packaging machines in many industries. Most of the demand for packaging machinery is generated from the food & beverages industry due to significant growth in the consumption of the packaged food.

New Formats Create The Need For New Solutions.

New packaging formats in the e-commerce and food & beverages industry are gaining popularity which has created the need for development of product-specific packaging machinery. Packaging machinery manufacturers are innovating in terms of increasing the efficiency of existing products and the development of customized products according to the requirement of customers.

Global demand for packaging machinery is growing and light speed. ORICS Industries is leading the way in terms of offering highly sophisticated and automated packaging machinery.

These packaging machines are widely used in different end-use industries, prominently in the food & beverages industry, for products that are shipped in cups, tubs, trays, jars, bowls, etc. Form fill and seal machines are increasingly gaining traction in the emerging market due to the integration of three processes in a single system.

More and more end-use companies are demanding integrated packaging machinery rather than purchasing different machinery for a specific application. Integration of packaging machinery has also propelled the demand for turnkey packaging machinery globally.

At ORICS Industries, we’re finding new markets such as cosmetics, cannabis, tissue, and all sorts of consumer goods are increasing demand for integrated automation solutions. Are key markets remain Fresh Produce, Meat, Poultry & Seafood, Dairy/ Deli, Ready Meals, Medical & Pharmaceutical and Institutional distribution.

Find out how we can help you to grow and stay competitive in your market. Call us for a free, no-obligation consultation and let’s discuss how we can make your packaging the best it can be.

 

See Videos On Our YouTube Channel, Click Here.

6 Benefits of Automation in the Food Industry

Food producers often operate within narrow margins and under high quality standards. When it comes to maximizing profitability and providing consumers with an even better product, automation can be a competitive edge. ORICS industries has been leading the way in the field of automated packaging systems for the food industry since 1990.

Automation systems are now considered essential in virtually all sectors of the food industry and are solving some basic long-standing challenges:

Quality Control

Quality is the major concern for both food producers and consumers. Packaging automation enables suppliers to notice and isolate defects, ensuring faulty products do not enter the marketplace and underlying manufacturing faults are corrected.

Improved Safety

Automation can provide a more granular view of every step of food packaging. Producers can adapt more quickly to changes in safety standards because a change in one process will not introduce unexpected consequences in other areas.

End to End Accountability

Traceability is a growing concern in the food packaging industry. By streamlining traceability, food producers can cut down on regulatory compliance costs and continuously improve key processes.

Expanding Delivery Territory

Modified Atmosphere Packaging, M.A.P., using automatic systems like those ORICS provides enables suppliers to market food products at greater distances from the packaging origin.

Extending Shelf Life

Modified Atmosphere enables fresh and minimally processed packaged food products to maintain visual, textural and nutritional appeal. The controlled MAP environment enables food packaging to provide an extended shelf life without requiring the addition of chemical preservatives or stabilizers.

Protecting the Brand

Food producers rely upon their brand reputation to maintain a good relationship with the end consumer. A single product recall or disease outbreak can be enough to shutter a business – and it can throw customers’ lives into chaos. In the end, automation means brand protection.

Bringing Automated Packaging Solutions To A Variety Of Industries

Orics Industries caters to a wide range of industries producing an even wider range of products,  candy and condiments, and fresh and frozen foods, to industrial goods and pharmaceuticals. All benefit from automation of packaging lines, whether it is semi automated or fully automated packaging machinery.

Some of the industries that benefit most are listed below:

The Food and Beverage Industry

The food and beverage industry is enormous, and much of the automated packaging equipment we provide is for niches within these industries that include:

  • Condiments
  • Dry foods
  • Fresh foods
  • Frozen foods
  • Liquids including juice
  • Pasta
  • Rice
  • Snack food
  • Candy
  • Ready Meals
  • Dairy/Deli
  • Yogurt

Some automated packaging machinery can be used for different types of food or beverages, some are more specialized.

The Pharmaceutical Industry

A huge global industry generating trillions of dollars every year, the pharmaceutical industry produces drugs, medicines and various medications in every form possible. And there are automated packaging solutions for every type.

The Nutraceutical Industry

Related to both the food and pharmaceutical industries, the nutraceutical industry focuses on health and nutrition, and includes a vast range of products from dietary supplements, herbal products and isolated nutrients, to engineered designer foods. Automated packaging machinery is used for cups, trays, tubs etc..

The Consumer Products Industry

Consumer products are vast and varied, and include everything that caters for our needs, whether for health and hygiene, food and drink, cleaning, personal care, clothing, or beauty products. Vacuum packaging systems for dry dog food and cat kibbles.

The Cosmetics Industry

The cosmetics industry as a whole produces a range of beauty and personal and facial care products ranging from hair and body products, to makeup and perfume. Bottom of Form.

Whichever industry you operate in, Orics can supply cost effective equipment that will reliably automate your packaging processes and help to bolster the bottom line of your business.

Orics vegetables packaging

Cherry Tomatoes Snack Tray filling sealing machine

Cherry Tomatoes Snack Tray Filling sealing Machine.

lunch Snack for school or work, this tray filling and sealing is done on ORICS S-30, Denest,weigh, Fill and Seal. each tray contain 3oz of cherry tomatoes, candy tomatoes or tomatoes Bonbons.

different varieties of vegetables including celery, carrots, broccoli, sugar snap peas, grape tomatoes and raisins. These snacks are a healthy box of veggies; perfect meal replacement option. Ideal for all ages, from kids to adults. Packed 6 trays per carton.

visit Our Video page for all of our machines and food Ideas.
Like all Orics machines also this S-30 is US made at our New York Facility.
ORICS: 240 Smith street, Farmingdale NY 11735.

718-461-8613

 

Orics Guacamole filling sealing trays

Mashed Vegetables Tray Filling for the Elderly

Orics Mashed vegetables Tray filling for the elderly community.

ORICS S 30 2×6 tray Packaging Machine, mashed vegetables for the elderly. machine is US made by ORICS at 240 smith street, Farmingdale NY 11735 . 718-461-8613.

Foods in pureed and mechanical soft diets have a smoother consistency than regular foods. They require very little or no chewing at all to swallow. You may need to be on a pureed or mechanical soft diet if you:

  • Have trouble chewing or swallowing
  • Had mouth surgery
  • Have trouble moving or have lost feeling in parts of your mouth, such as your lips or tongue

A pureed diet is made up of foods that require no chewing, such as mashed potatoes and pudding. Other foods may be blended or strained to make them the right consistency. Liquids, such as broth, milk, juice, or water may be added to foods to make them the right consistency. Soft foods help elderly people who have difficulty chewing or swallowing continue to eat balanced, nutritious meals. Doctors also may recommend softer foods following head, neck or abdominal surgery, and for patients undergoing treatments such as chemotherapy or radiation. Tender or soft foods help ease the amount of chewing and swallowing needed to ingest food. You can also modify tougher foods in texture and consistency for better tolerance.

 

orics vegetable tray sealing machines

Banana Tray Packaging

Banana Tray Packaging filling and sealing packaging line. S-30 Fresh banana Tray packaging line.

Bananas were originally marketed in bunches and the leaves were used as padding to minimize the marking and bruising in transit to markets. In the early 1900s wood cases were introduced, with all of the bananas packed as single fingers, and weighing around 90 LBS.  Eventually the wooden crates were replaced by the cardboard cartons we still see used today. and lately you can find smaller packages that comes in plastic trays.

Once the trailers of newly harvested bunches reach the packing shed, either the top of the trailer, which is demount able, is slid onto a rail like system and pushed into the shed, or the trailer is reversed into the shed

Bunches are then lifted onto an overhead conveyor system using an air ram for easier lifting for the operator. Bunches generally weigh around 75-100 LBS  and each day an operator may lift up to 500 bunches. The bags are removed to be recycled and used for upcoming crops.

The overhead gantry system then takes the bunches through a high pressure wash to clean the fruit.

Next the hands of bananas are removed from the bunch stem in a process called “De-handing”. A special thin, straight bladed De-handing knife is used to remove the hands, which each contain from around 25 to 30 individual bananas or finger from the bunch stalks.

Care is taken at all of the above processes to ensure any “passengers” that come into the shed, especially green tree frogs and tree snakes which like to live in the bunches are not harmed and returned to the plantation. Occasionally, some of these passengers do manage to make a long trip to markets, where they are retrieved and sent to local zoos, or returned to the farm from which they came.

After the hands have been removed, they are cut into clusters of between 3 and 9 individual bananas, to make it easier for retailers and consumers further down the supply chain. It is these clusters that you would be used to seeing at your local retailers.

Once cut from the bunch into clusters, the bananas are placed into a fresh water wash tank, or placed onto a packing wheel, for further cleaning, removing of excess sap.

After the wash, and before bananas get to the packing station they are placed onto a conveyor belt where they are graded, sized and sorted to remove any with deformities, blemishes, cuts, bruises or marks that render them unmarketable. This conveyor belt will take the clusters to the packing stations.

The rejected bananas are put on another conveyor belt and will either become stock feed or be chopped up to be reused as plantation fertilizer.

At the end of the conveyor belts are the packing stations, where packers place clusters into banana trays in preparation for journey to markets. The two most common grades or sizes of bananas are “Large “and “Extra Large”

 

 

Orics tray seal machine

diced sliced tomatoes packaging machine

diced sliced tomatoes packaging machine, This turnkey ORICS S-30 system is designed to minimize the number of human operators required for the packaging of diced tomatoes in 4 lb trays. Everything from the dicing of tomatoes to the placement in trays is fully automated, reducing the number of Operators from nearly a dozen to just 2 or 3. Featuring a Denester, Elevator Conveyor, Scale, Scale Interface, Heatseal and Outfeed, this system parallels the processing conveyors that utilize a screw infeed, an elevator conveyor, a dicer and washing/draining/transport system. This system represents a complete packaging system from start to finish and is just one example of how ORICS can increase your bottom line and streamline your applications.

Like all ORICS products, the S-30 is manufactured in the United States at our Farmingdale, NY facility. For more information call 718-461-8613
Orics cups and trays filling and sealing machines.

Orics

Medical Supply Packaging Machine

This ORICS S-30 10-up Cup Sealer is perfect example of a FDA approved ORICS pharmaceutical application. The ORICS S-30 fully integrates an OEM servo-driven piston filler and a unique robotic pick and place transfer system to create a complete turnkey solution. This system also features robotic foil lid placement and a 10-Head Platen Heat Seal. The S-30 is available in many configurations to meet a variety of production requirements. ORICS machinery is made in the USA. Orics Medical supply packaging machine and solutions.

Visit our website at www.orics.com.
Orics Medical Supply Packaging Machine  cups and trays filling and sealing machines.
240 Smith Street, Farmingdale, NY 11735
718-461-8613

 

Orics Pharmaceutical and medical supply packaging solutions.